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Meet the D1025
Who are BMF?
Applications
Micro 3D printing is the optimal manufacturing process for a variety of 3D printing applications across a wide variety of industries. The combination of ultra-high resolution, accuracy, and precision allows for more intricate, exact, and replicable parts.
Medical Devices
3D printing has already revolutionized how the medical community treats patients, but this is only the beginning. From stents to prosthetics to surgical planning, 3D printing can be used to print prototypes that optimize patient care. Enter the addition of biocompatible materials, the possibilities are endless. With the ability to achieve 2µm resolution, the microArch series of 3D printers are the perfect tool to print single-use medical components for medical 3D printing applications.
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Electronics
Electronics is an industry that has benefited from a large number of new 3D printing applications. Innovation in electrical components and connectors continues to evolve as consumers and businesses look to expand performance while making devices that are smaller and smaller. This has challenged the connector industry, as traditional manufacturing techniques start to become less viable for production. Micro 3D printing offers new ways to produce these complex—and small—designs.
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Fiber Optics
In fiber optic systems, precision isn’t optional — it’s essential. Even the smallest misalignment can cause signal loss, reflection, or failure. As devices become smaller and data demands grow, traditional manufacturing methods are hitting their limits.
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Microfluidics
Various industries have begun to implement microfluidic technologies for both production and development applications. The world of medical and drug research continues to find ways to mimic the human body through tools like Lab-on-Chip and other devices. The micro 3D printing of these products opens up new capability to not only create more accurate and complex systems, but to do so at a cost and speed that is currently not attainable.
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Education / Research
The world of innovation is continually getting bigger, but parts are getting smaller and smaller. The innovators of tomorrow are the students of today. By using micro-scale AM platforms, academia is offered the tools to push the boundaries of product design, drug discovery, microfiltration, and MEMS research, widening the breadth and discovering a wide range of new 3D printing applications.
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Micro Mechanical Devices
Valves, pumps, sensors, speakers, microphones—any application where capability and performance is expanded through the use of small, high-precision components. These components are difficult and expensive to mold or machine today. The microArch series opens up a new range of capability and geometric freedom that has been historically out of reach for current additive manufacturing platforms.
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RF & Microwave
In the realm of RF & Microwave engineering, precision and innovation are paramount. Enter the world of Micro 3D Printing—an evolutionary leap in manufacturing technology revolutionizing the way we approach RF & Microwave applications.
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Personal Care / Products
High-precision 3D printing is revolutionizing the world of personal care and consumer products, offering unparalleled benefits for product designers and manufacturers who require high-precision and tight tolerances for products such as razors, hearing aids, and personal electronics.
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Example parts
Microfluidic Chip
- Tolerance=±0.025mm
- Part Size: 15mm x35mm x6.2mm
- Integrated forming
- Complex internal channels
- Minimum flow path of 400µm
Resolution: 10μm
Electronic Connector
- Tolerance=±0.025mm
- Part Size: 10.83mm ×4.33mm x2.9mm
- 140um slots and walls
Resolution: 10μm
Chip Array Socket
- Tolerance=±0.025mm
- Mirror finish, sharp edges, heat resistant
- 2100 micro holes with a diameter of .35mm and spacing of 50µm
Resolution: 10μm
Endoscope Shell
- Tolerance=±0.025mm
- Part Size: 9.8mm x 9.8mm x 13.8mm
- Tube diameter = 1.2mm, length = 4mm, minimum wall thickness = 65 um
- Several types of complex structures are included
Resolution: 10μm
Testimonials
| Printing Technology | PμSL |
|---|---|
| Light Source | UV-LED |
| Light Wavelength | 405nm |
| Printing Material | Photosensitive resins |
| Input Data File Format | STL |
| XY Optical Resolution | 10µm and 25µm |
| Print Size | 100 × 100 × 50mm |
| Layer Thickness | 10~50μm |
| Tolerance | +/- 25µm ~ +/- 50µm |
| Power Supply | 2kW |
| Printer Dimensions | 1350 × 900 × 1950mm |
| Printer Weight | 500kg |
| Voltage | 110-220V |
| Certifications | CE |
Features
[Efficiency + Versatility]²: Meet the microArch D1025
The microArch D1025 is an ideal choice for researchers and manufacturers seeking versatility with the ability to print at two different resolutions. This flexibility enhances efficiency and is complemented by advanced built-in automation features.
10µm and 25µm automatic switching
Intelligently identify the fine features of complex structures, and realize automatic precision switching within and between layers to ensure accurate production of every single detail
Improved DLP projection
Two different resolutions with larger projection zones resulting in faster print times while still producing high-precision parts
Automatic calibration system
Quickly and automatically calibrate the level of the platform, membrane, and roller, decreasing printer turnover time
Automatic printing parameters
Print settings for roller frequency and resin leveling delay times are automatically set according to the printing area and material viscosity when using automatic mode. Users still have full manual control if desired
Automatic resin adjustment
Automatically and accurately adjust resin (viscosity<5DOcPs) amount in vat to achieve a suitable resin level height
Magnetic platform
Easy to install and remove printing platform for quicker production turnaround time
Side-shifting membrane
No need to remove or reinstall the membrane in between builds, which increases uptime
Scraper and roller
Eliminate air bubbles and reduce leveling time
Resin VAT heating system
Suitable for more complex environments and diverse materials
PµSL Technology
The microArch D1025 is based on BMF’s innovative projection micro stereolithography (PµSL) technology, a technique that allows for rapid photopolymerization of a layer of liquid polymer using a flash of UV light at micro-scale resolution.
Increased Efficiency + Improved Automation + Functional Materials
Increased Efficiency
Flexibility to print dual resolution in one layer, different layers or single-use mode
Built-in Automation
Automate precision and printing process faster and more accurately
Open Material System
Compatible with functional engineering-grade materials
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Why 3DGBIRE?
3D Printers and Accessories
As one of the largest 3D printing distributors in the UK & Ireland, we sell some of the most advanced printers from leading industry manufacturers. Not only do we have top-of-the-range 3D printers, we also supply cleaning kits, filaments and accessories etc…
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We stock all spare parts and pieces for a range of advanced 3D Printers. If there is a part or piece you can not find on our website, don't hesitate to contact us, as we most likely will have it in stock...
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Training
Our courses are designed to take you from complete novice to an expert user of 3D Printers, 3D Scanners, Software and materials. Being able to install, operate and solve technical issues without the need for a technician...
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Whatever your problem, big or small, we are always ready to help as we have a dedicated support team to help you install, print and keep your machine in tip-top shape…
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