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Aerospace & Space
Printing 500mm Titanium Rocket Rings
ASRI and AMT3D printed two 500mm Ti-6Al-4V radax joint rings for a launch vehicle, utilizing segmented Meltio M600 builds and Robot Cell finishing without requiring specialized titanium forging supply chains.
Localised Production of Critical Aerospace Components
Accelerating flight-ready hardware availability through localized Wire-Laser DED production. Reduces dependence on long lead-time supply chains while providing high density and structural integrity.
Cutting Costs & Material Use in an Aerospace Project
Université de Bordeaux developed a topology-optimized aerospace tripod using the Meltio M600, achieving a 35% material reduction and 10.5x faster production compared to traditional fabrication methods.
Automotive & Motorsport
Manufacturing 35% Lighter Titanium Uprights
The Málaga Racing Team used Meltio Wire-Laser DED to produce organic-geometry titanium rear wheel uprights. By shifting from aluminum CNC blocks to near-net Ti-6Al-4V printing, they shed 2.5 kg of critical unsprung mass per wheel assembly.
Producing a Temperature Resistant Racing Car Part
Manufacturing high-temperature exhaust and engine bay components engineered to withstand extreme thermal cycle loads and vibration under intense track conditions, using heat-resistant nickel and stainless steel alloys.
Stub Axle for Competition Motorsport
Designing and manufacturing a high-load stub axle using a hybrid Wire-Laser DED approach. Achieved a 62.5% weight reduction over billet machining and cut production costs by 35.7% while maintaining extreme structural stiffness.
Defence
60% Lighter Defense Components in South Korea
South Korea's defense manufacturers utilized Meltio Wire-Laser DED to produce lightweight titanium structural parts for military vehicles, reducing component mass by 60% while drastically accelerating delivery timelines.
On-Demand Production of Naval Eductors
Printing corrosion-resistant Bronze and Stainless Steel eductors directly on-demand for naval fluid-handling systems, slashing replacement lead times from months down to days and eliminating physical spare parts stock.
Point-of-Need Manufacturing in Defense
Deploying compact, containerized metal 3D printing systems to military bases and naval vessels to print replacement parts and repair mission-critical hardware directly in the field.
Oil & Gas
ExxonMobil: Transitioning to LMD for Titanium Parts
ExxonMobil adopted Meltio Wire-Laser Metal Deposition (LMD) to produce critical titanium equipment components, reducing raw material waste, lowering procurement costs, and replacing traditional long lead-time forgings.
Upgrading Anti-Cavitation Valves with Additive
Redesigning and manufacturing high-wear anti-cavitation control valve internal geometries using corrosion-resistant alloys, extending severe-service operational life and reducing fluid turbulence damage.
Eurobearings: Large-Scale Bearing Manufacturing & Repair
Italian manufacturer Eurobearings integrated Meltio Engine Robot integration to repair and manufacture heavy industrial white-metal and steel hydrodynamic thrust bearings, drastically reducing downtime for energy infrastructure.
Mining & Heavy Industry
Optimising Trencher Blade Lifecycles
Applying wear-resistant hardfacing layers to heavy-duty trenching blades using Meltio Wire-Laser Deposition. Extending component operating lifespans in severe abrasive soil conditions while reducing replacement frequency.
70% Cost-Saving on Industrial Pump Repair
Rebuilding damaged stainless steel industrial pump housings using additive repair. Achieved 70% cost savings compared to purchasing new cast assemblies and drastically reduced plant downtime.
Eurobearings: Heavy Industrial Bearing Remanufacture
Italian manufacturer Eurobearings integrated Meltio Engine Robot integration to repair and manufacture heavy industrial white-metal and steel hydrodynamic thrust bearings, drastically reducing downtime for heavy equipment.
Energy
Single-Print Turbine Casing Innovation
Consolidating complex multi-part energy casings into a single continuous metal 3D print using Wire-Laser DED. Eliminating assembly steps, joint leak paths, and long manufacturing lead times for power generation turbines.
Tidal Turbine Blade for Marine Energy
Manufacturing large-scale corrosion-resistant metal tidal turbine blades engineered to withstand extreme hydrodynamic loads and saltwater environments using multi-axis robot arm deposition.
Eurobearings: Power Generation Asset Repair
Italian manufacturer Eurobearings integrated Meltio Engine Robot integration to repair and manufacture heavy industrial white-metal and steel hydrodynamic thrust bearings, drastically reducing downtime for energy infrastructure.