Additive Manufacturing for Energy (Oil and Gas)

Additive manufacturing in the energy sector, particularly in oil and gas, allows for the creation of robust, specialised components that endure harsh environments, such as drilling equipment, pipelines, and heat exchangers. With AM, the energy industry can overcome logistical challenges and reduce dependency on extensive inventories.

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Benefits

Complex Component Production: Manufacture intricate parts, including those for high-pressure, high-temperature applications, without compromising on strength. ...
Speedy Prototyping and Production: Expedite design iterations and production of operational parts, reducing downtime for critical equipment. ...
Resilient and Lightweight Parts: Build parts that are both durable and lighter, reducing transportation and installation costs. ...
On-Demand Manufacturing: Produce parts when and where they’re needed, overcoming remote location challenges in the oil and gas sector. ...
Material Efficiency: Lower costs and reduce waste in a traditionally resource-heavy industry. ...
Environmental Considerations: Decrease emissions by reducing transport and raw material requirements, supporting sustainability goals in energy production. ...

Real World 3D Printing Success Story

A 3D-printed repair clamp reduces pipeline downtime

HSB is the largest service provider for public transportation in eastern Germany. They use the state-of-the-art 3D scanning technology of the ZEISS T-SCAN hawk 2 to ensure that their steam locomotives run non-stop and that their traditional drives are preserved for the future. Accurate 3D models of the machines support the maintenance, repair and overhaul – keeping a part of German history alive in the Harz mountains.

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Oil & Gas seals fabrication via FFF: the gap with conventional manufacturing methods

These technical results firmly established PEKK additive manufacturing as an alternative for producing high performance parts via a near-net shape approach. As designers and engineers more widely embrace additive manufacturing, there must be a stronger focus on the economic justification of this new process.

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