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3D Printing for the Automotive Industry
The Automotive industry is being transformed by emerging technologies within additive manufacturing, from manufacturing jigs to full size prototypes and end use parts, the opportunities and cost saving benefits for 3D Printed applications are endless. From global industry leaders like Nissan to local businesses such as Carbotech Ltd, mass adoption is beginning to take place.
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Benefits
- TOOLS JIGS + FIXTURES
Nissan has implemented BCN3D machines into their business to get ahead of the curve with a dynamic implementation of 3D printed tools, jigs and fixtures in its assembly lines.
- END USE PARTS
The Team Dynamics BTCC team use their fleet of Raise Pro 2 Plus machines to produce end-use parts for their touring cars from bonnet louvers to air intakes.
- PROTOTYPING
BAC have used their Ultimaker Pro Bundle to produce both prototype and end-use parts for the Mono R model supercar. 3D Printing using advanced materials they were able to generate heat resistant parts to withstand high-performance conditions.
- REDUNDANT PARTS
Rob Ellis of Carbotech Ltd used his Ultimaker Pro Bundle and Teton Smart Slice Software to reverse engineer a part for a Westfield car which was no longer commercially available.
- RIGHT TO REPAIR
Right to repair is a key talking point across the UK and Europe. One example of this initiative being utilised is the repair of a discarded Ford Fiesta headlight. Using the Ultimaker S5 3D Printer we repaired and replaced the parts at a material cost of £2, whereas the cost of a new headlight could be up to £150. This is just one example of how 3D Printing can be applied to create huge cost savings and generate a return on investment. Take a look at the video to see exactly how we did it.
OTRA's Journey Into 3D Printing
OTRA (On the Road Automotive) are a company based in Chorley Lancashire, specialising in Emergency Service Vehicles. They had encountered an issue with blue lights reflecting back into the car, which has been distracting drivers and posing health and safety risk. Using the 3DAMPS design service our team were able to reverse engineer and improve the current design the print bureau service was then used to take these into production.
The design proved so popular that OTRA needed to print more and decided to purchase the Ultimaker 2 + Connect, to increase production and move this in house. OTRA are now saving £25 per part and produce 4 per day generating fantastic ROI, reducing lead times and being able to quickly print customer-specific products.
Metal 3D Printing the Automotive Industry
Meltio's advanced metal additive manufacturing technology revolutionizes the automotive industry by enabling rapid prototyping, on-demand production of spare parts, and the creation of lightweight, high-performance components with unparalleled precision and efficiency.
Real World 3D Printing Success Story
Volkswagen
Take a look under the hood of the VW production line. Utilising the Ultimaker VW are able to maximise production efficiency with 3D printed tools, jigs and fixtures
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Ford
Many manufacturing plants implement 3D printing to optimise their current manufacturing process. Ford wanted to create tools which not only sped up the manufacturing time of the vehicles but also have ergonomic benefits for the workforce
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Cell2
Discover how Cell2 - an emergency lighting solutions provider - is using 3D printing technology to produce advanced, customisable parts for emergency vehicles that also helps significantly reduce their delivery times.
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Metal replacement with high-performance polymers keeps heavy machinery running
In the maintenance of heavy machinery, the failure of critical components such as valve blocks can lead to costly repairs and significant downtime.
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Audi Sport: 3D-printed tools, jigs and fixtures in a day instead of weeks
When the new Audi E-Tron GT was introduced, the Audi Sport Bôllinger Höfe location in Heilbronn, Germany, rapidly needed almost 200 new tools, jigs and fixtures...
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