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Platform for Machining and Additive Manufacturing
Compatible with nearly all CNC machines, this platform facilitates the simultaneous metal 3D printing and machining of intricate geometries within a single process step.
Hybrid Manufacturing
Produce intricate components with machining precision within a unified manufacturing process.
Retrofitting
Equip any CNC machine with enhanced capabilities by transforming it into a hybrid metal manufacturing system.
Repair
Affordable component repair, part enhancement, and additional feature integration.
Geometry Freedom
There are no inherent limitations when the operational space is solely determined by the dimensions of the motion system.
Technical Specifications
New Meltio Blue Integration Kit
| Laser System | Blue Laser (Higher absorption and power efficiency; wider range of compatible materials than IR) 1000W 9 x 450 nm direct diode lasers |
|---|---|
| Printhead | Mounted on the right side of the spindle 32.5 to 35 kg |
| Printhead Retracted | 280 x 332 x 684 mm |
| Printhead Retracted Size (WxDxH) | 280 x 332 x 684 mm |
| Printhead Unretracted Size (WxDxH) | 280 x 332 x 943 mm |
| Control Unit | Mounted on machining center, air-cooled 80.5 kg 600 x 300 x 800 mm. 17″ HMI screen placed beside CNC controller |
| Cooling | Water-cooled deposition head. Chiller lncluded |
| Print Envelope (WxDxH) | Depending on the machining center |
| Process Control | Melt Pool Camera & Closed-loop wire modulation |
| Power Input | 200/240 V 3W+PE 380/415 V 3W+N+PE |
| Power Consumption | 9,2 kW peak 2-5 kw avg. |
Meltio Engine IR Integration kit
| Laser System | Infrarred Laser 1200W 6 x 976 nm direct diode lasers + fibers & colimators |
|---|---|
| Printhead | Mounted on the right side of the spindle 45 kg |
| Printhead Retracted Size (WxDxH) | 255 x 320 x 1075 mm |
| Printhead Unretracted Size (WxDxH) | 255 x 320 x 1135 mm |
| Control Unit | Floor Mounted (Wheeled) 125 kg with 27″ HMI screen 390 x 650 x 1600 (deployed screen) |
| Cooling | Water-cooled control unit and deposition head. Chiller included |
| Print Envelope (WxDxH) | Depending on the machining center |
| Process Control | Closed-loop, wire modulation |
| Power Input | 200/240 V 3W+PE 380/415 V 3W+N+PE |
| Power Consumption | 2 – 5 kW peak depending on selected options |
Meltio CNC Applications
Watch Bezels
Titanium 64
| Size: | 50 x 45.9 x 12.7 mm |
|---|---|
| Weight: | 0.25 kg |
| Print Cost: | £31.74 |
Elbow
SS316L
| Size: | ext. 70 Ø – int. 50 Ø mm |
|---|---|
| Weight: | 0.51 kg |
| Production Time: | 6h |
Gas Turbine Blade Repair
Nickel 625
| Size: | 65 x 29 x 6 mm |
|---|---|
| Weight: | 0.015 kg |
| Print Cost: | £1.23 |
Software Partner Ecosystem
Meltio offers an open platform for software, catering to diverse industrial application requirements. Additionally, it provides proprietary software customized for wire-laser metal 3D printing, seamlessly integrated with Meltio's hardware and material lineup
Laser Alignment System
Meltio has developed the Laser Alignment System to support the implementation of our advanced wire-laser deposition technology. Its purpose is to enhance print process reliability and elevate the user experience.
Meltio Materials
Meltio's Laser Metal Deposition process offers superior mechanical properties with single or dual wire options. Choose from third-party materials or Meltio's certified Wire Materials for reliability.
Metal 3D Printing Experiences
Francesc Martínez
R&D Integrations Director / Sivó
” If we compare with other makers of laser, with Meltio >we’ve had the clearer deposition in thousands of parts, and that is nice to see. We can also make some parts that are impossible to make without Meltio’s technology.
We can produce one part with one configuration, then another one with a total different one. Without Meltio’s technology, we wouldn’t be able to do it because the costs would be too high. “