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Large-Scale Metal 3D Printing
The Meltio Engine seamlessly integrates with robot arm manufacturers and interfaces available in the market.
Large-Scale
There are no inherent limitations when the working envelope is determined solely by the dimensions of the motion system.
Cladding
Empower any robot arm with new capabilities by transforming it into a metal 3D printing system.
Geometry Freedom
Create highly complex parts with infinite degrees of freedom.
Part Repair
Create highly complex parts with machining tolerances in the same process.
Technical Specifications
Meltio Engine Blue Integration kit
| Laser System | Blue Laser (Higher absorption and power efficiency; wider range of compatible materials than IR) 1000W 9 x 450 nm direct diode lasers |
|---|---|
| Printhead | Robot Mounted 20.5 to 23 kg |
| Printhead Size (WxDxH) | 262 x 272 x 572 mm |
| Control Unit | Wall mounted, air-cooled 80.5 kg 600 x 300 x 800 mm. Separate wall mounted 27″ HMI |
| Cooling | Water-cooled deposition head. Chiller lncluded |
| Print Envelope (WxDxH) | Depending on robot’s reach |
| Process Control | Melt Pool Camera & Closed-loop wire modulation |
| Power Input | 200/240 V 3W+PE 380/415 V 3W+N+PE |
| Power Consumption | 9,2 kW peak 2-5 kw avg. |
Meltio Engine IR Integration kit
| Laser System | Infrarred Laser 1200W 6 x 976 nm direct diode lasers + fibers & colimators |
|---|---|
| Printhead | 15.5 kg |
| Printhead Size (WxDxH) | 230 x 310 x 710 mm |
| Control Unit | Floor Mounted (Wheeled) 125 kg with 27″ HMI 390 x 650 x 1600 (deployed screen) |
| Cooling | Water-cooled control unit and deposition head. Chiller included |
| Print Envelope (WxDxH) | Depending on robot’s reach |
| Process Control | Closed-loop, wire modulation |
| Power Input | 200/240 V 3W+PE 380/415 V 3W+N+PE |
| Power Consumption | 2 – 5 kW peak depending on selected options |
Meltio Robot Applications
Rotary Screw Compressor
SS316L
| Size: | 75 x 75 x 230 mm cladded |
|---|---|
| Weight: | 3 kg |
| Print Cost: | £49.99 |
Pipe Manifold
SS316L
| Size: | 205 x 360 x 473 mm |
|---|---|
| Weight: | 5 kg |
| Print Cost: | £112.99 |
Spherical Tanke
SS316L
| Size: | 500 Ø mm |
|---|---|
| Weight: | 30 kg |
| Print Cost: | £344.56 |
Meltio Space Software
Designed specifically for the rapid adoption of Meltio technology, this toolpath generator software revolutionizes robotic additive manufacturing. Its intuitive interface enables users to easily harness the benefits of this technology without the need for prior robotics or programming expertise.
Laser Alignment System
Meltio has developed the Laser Alignment System to support the implementation of our advanced wire-laser deposition technology. Its purpose is to enhance print process reliability and elevate the user experience.
Meltio Materials
Meltio's Laser Metal Deposition process offers superior mechanical properties with single or dual wire options. Choose from third-party materials or Meltio's certified Wire Materials for reliability.
Metal 3D Printing Experiences
Miguel Peñaranda
Additive Manufacturing Engineer / K3D
"We opted for the Meltio product due to its optimal blend of high deposition rates and superior quality, perfectly suited for our current project requirements. For us, Meltio embodies the ideal equilibrium, offering both rapid deposition speeds and expansive printing capabilities without compromising on quality or resolution. K3D, a Dutch Service Bureau specializing in printing diverse parts for end-users across various industries, utilizes a Meltio M450 and Meltio Engine Robot Integration in its operations."