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Meltio Robot Cell
Plug-and-play Solution for Robot Integration.
A cost-effective, ready-to-use solution for Meltio Engine Robot Integration, the Meltio Engine Robot Cell is specifically crafted to offer industries a secure and efficient means of producing metal 3D printed parts. Renowned for its versatility and capability, it stands out as the optimal solution for 3D printing, repair, cladding, and feature addition.
Plug and Play Installation
It’s the perfect platform for large and complex 3D printing, repair, cladding, and feature addition.
Plug and Play Installation
Enables customers to acquire a preconfigured cell ready for robotic metal 3D printing.
Best Components
A self-supporting platform housing a robot and positioner, with a laser-safe enclosure.
Safe, Tested and Certified
Adhering to European CE and laser safety regulations, along with rigorous quality controls.
Focus on Printing
On-site training to empower end users for success with Meltio, facilitating the rapid development of applications.
Technical Specifications
Key Technical Features
CLASS 1 Laser Product.
Meltio Space 1 (one) year subscription.
Large 3D Printing Volume with Continuous positioner axes interpolation.
All equipment and peripherals anchored on the platform.
Standard CE certification.
Steel platform with leveling points and wiring ducts.
All cell controls unified on single control panel.
Everything is sent integrated and tested.
The final reseller/integrator focuses work on training and enabling the client to manufacture parts.
Load and unload from truck with regular size and load forklift.
Includes 300x400mm actively cooled build platform and buildplates.
Includes 300x400mm actively cooled build platform and buildplates.
Structure and Enclosure
Self-supporting steel platform (4050 mm length x 2550 mm width).
Prepared to support the weight of the Cell and its components without deformations.
Includes leveling points.
Resistant to oxidation or protected for this purpose.
Ducts for wiring and integration elements, allowing a clean floor.
Laser safe enclosure according to IEC 60825-1 and IEC 60825-4.
Robot Cell product as Class 1 reducing the risks for the user.
Highly fire-resistant enclosure materials that do not produce toxic particles. Specifically: B-s2,d0 according to UNE EN 13501-1
Integration and Safety
Single three-phase connector input.
All cell controls unified on single control panel:
– Cell Controls: Open doors and arm security
– Robot Controls: Motors On, Mode Selector and Emergency
Connected to the customer’s local network (LAN) for PC interconnectivity.
ABB’s SafeMove to avoid collisions with enclosure.
Safe environment for the end customer.
European CE and laser safety regulations. UCKA in UK and UL in America to be evaluated.
Fully Tested.
Specific Quality Controls before and after integration, ensuring maximum performance at its final destination.
Supplies Area
Meltio Engine Control Unit.
Engine and Build Platform Water Chillers.
External Feeders, for spool holders and drums of+100kg
Inert Gas Supply options:
– Attachments for three 50L Argon bottles with non-return valves.
– Optional Meltio Gas Regulator
– Or Supplied by customer
* All these equipment and peripherals are anchored on this platform and may not exceed from the maximum dimensions of the self-supporting platform during transport.
Load and Build Volume
Load: 500 kg max load (Standard)
No Positioner Interpolation: 2000 x 1000 x 1000 mm Custom build platform not included No positioner movement, only robot tool orientation
Positioner Interpolation: ⌀ 1000 mm x 1200 mm
Actively Cooled Build Platform: Buildplate 300x400mm Buildplate 150x200mm Buildplate 120x100mm
* The cooling bed allows control of the temperature of the prints as wells to protect the positioner, hardware that cannot be over 70ºC on periods of more than 24h.
Engine Software
Updated and renewed User Interface.
Custom profiles without the need of writing macros, every possibility parametrized.
HD Webcam.
Compatible with Welding Camera.
Timeline for Sensors Analysis.
Live 3D model based on reading TCP positions from robot.
Profiles for Meltio Materials and Meltio Space.
Meltio Space Software
Designed specifically for the rapid adoption of Meltio technology, this toolpath generator software revolutionizes robotic additive manufacturing. Its intuitive interface enables users to easily harness the benefits of this technology without the need for prior robotics or programming expertise.
Meltio Robot Cell Applications
Rotary Screw Compressor
SS316L
| Size: | 75 x 75 x 230 mm cladded |
|---|---|
| Weight: | 3 kg |
| Print Cost: | £49.99 |
Pipe Manifold
SS316L
| Size: | 205 x 360 x 473 mm |
|---|---|
| Weight: | 5 kg |
| Print Cost: | £112.99 |
Spherical Tanke
SS316L
| Size: | 500 Ø mm |
|---|---|
| Weight: | 30 kg |
| Print Cost: | £344.56 |
Laser Alignment System
Meltio has developed the Laser Alignment System to support the implementation of our advanced wire-laser deposition technology. Its purpose is to enhance print process reliability and elevate the user experience.
Meltio Materials
Meltio's Laser Metal Deposition process offers superior mechanical properties with single or dual wire options. Choose from third-party materials or Meltio's certified Wire Materials for reliability.
Metal 3D Printing Experiences
Miguel Peñaranda
Additive Manufacturing Engineer / K3D
"We opted for the Meltio product due to its optimal blend of high deposition rates and superior quality, perfectly suited for our current project requirements. For us, Meltio embodies the ideal equilibrium, offering both rapid deposition speeds and expansive printing capabilities without compromising on quality or resolution. K3D, a Dutch Service Bureau specializing in printing diverse parts for end-users across various industries, utilizes a Meltio M450 and Meltio Engine Robot Integration in its operations."